Once a milliner's quote has been accepted, the manufacturing process can commence. First, measurements need to be taken of the customer's head. Milliners work off wooden blocks, which comes in various shapes and can accommodate a range of shaped heads.
Next, milliners mark and cut out patterns to the desired shape and size, and lay these on to the intended fabric or material before cutting. Further shaping, cutting, twisting, rolling or folding, and reinforcing of the brim, using wire, may be required to gain the desired effect. After the hat has been assembled, it can be hand or machine sewn. Hats are also steamed and hand pressed by milliners, and if necessary, they may stiffen hats using a special stiffening solution. Last but not least, milliners sew headbands and lining into crowns, or any required trimmings such as ribbon or netting. Milliners rely on very traditional equipment in their work, such as a regular sewing machine, steamer and press. They also regularly use glue guns and millinery wire.